Production software for rotational molding plants.
RotoEdge Pro grew out of a rotomolding operation we automated end to end, and it's in production use across multiple facilities today. This is not a generic MES with a rotomolding label on it — it's software shaped by a real plant floor.
The schedule lives on the floor, not in the office
Machines, arms, and molds have to be scheduled together, and the schedule changes the moment a mold comes out early or a machine goes down. In most plants that reality lives on a whiteboard, in a stack of paper travelers, and in a spreadsheet that is already out of date by the first mold change of the morning.
Molding logs get written by hand and reconciled later. Bills of material drift from what is actually being run. The reports the owner gets are a best guess, assembled after the fact instead of read straight off the floor — and when the schedule and the floor disagree, the floor always wins.
Built inside a rotomolding plant, not around one
We architected and built the original SaaS product that ran a rotational-molding manufacturer's factories end to end: scheduling, molding logs, reporting, BOM, and machine workflows, replacing floor-wide printed spreadsheets. That foundation became RotoEdge Pro, which is in production use across multiple rotomolding facilities today, and which Plastics Technology covered in 2024.
The full story, including how to verify it, is in the RotoEdge Pro case study.
One system for the whole floor
- Scheduling board — machines, arms, and molds coordinated in one place, built to reflect what the floor is actually doing.
- Machine and mold tracking — what is running, what is queued, and what is due for its next cycle, without a walk down the floor to find out.
- Molding logs — captured digitally at the machine instead of written on paper and reconciled hours later.
- BOM — kept in sync with what a job actually calls for, not what the spreadsheet said last quarter.
- Live shop-floor dashboards — views built for operators and supervisors, not a back-office report that is stale by lunch.
- Reporting — pulled straight from production data, so the owner is reading what happened, not a summary of what people remember happening.
A discovery you can budget, then a build you can budget
1. On-site floor discovery
A fixed-fee engagement on the same pattern as our Production Blueprint: starting at $2,500, with most engagements landing between $2,500 and $7,500 depending on plant size, machine count, and integrations. We walk your floor, learn how the schedule actually gets built today, and hand you a plan with a real price attached.
2. Phased, fixed-fee delivery
Each phase is scoped and priced before it starts. You are never guessing what the next invoice will be, and you can stop between phases if your priorities change.
3. Support
Once the system is running your floor, we stay on to keep it running: fixes, small changes, and the operational discipline the software depends on.
What plant managers ask first
We already have an ERP.
An ERP tracks orders, inventory, and accounting. It was never built to know which arm is loaded, which mold is in the oven, or what the floor is actually running right now. We build the layer that talks to the floor and feeds your ERP clean data — we don’t replace it.
We tried a generic MES.
Generic MES software treats a plant as a set of interchangeable work centers. Rotomolding runs on machines, arms, and molds that move together on a cycle, and a template built for a different kind of manufacturing flattens that into something the floor doesn’t recognize. We build to the shape rotomolding actually has.
Veteran-owned References available on request W-9
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Walk us through your floor.
Tell us how scheduling actually happens today, whiteboard, spreadsheet, or paper, and we'll tell you honestly what it would take to run it on one system.
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